Denim may be just one category within fashion, but in many ways, it’s leading the greater industry forward when it comes to sustainability.
And that may be because, as one of the most polluting categories, denim has been most closely watched for its adverse impacts.
To date, much of the innovation has been to curb traditional reliance on virgin cotton, harmful chemicals and dyes, and excessive water use — which experts cite as anywhere from 500 to 1,800 gallons — to make a single pair of jeans.
Along this road to cleaning up denim, the industry has stood out for its ability to innovate, cooperate and mobilize data while still leaning into its heritage.
If you ask Ebru Ozkucuk Guler, senior corporate social responsibility and sustainability executive at Turkish denim mill Isko, which supplies denim for Madewell and Los Angeles-based sustainable fashion label Reformation, innovation has ramped up in recent years.
“We have made great strides with creating denim products that are fully traceable and holistically responsible, definitely leading the rest of the industry in that sense — as denim has been scrutinized more in the past decade, it has incentivized us to innovate faster,” Guler said. “To truly define ‘sustainable denim,’ we must understand every step: from field to factory, shop floor, use phase and end of life. Each part has an important role to play in the end metrics and how we design. Sustainability, first and foremost, begins at the design phase. At Isko, this design phase begins with innovative yarn design and development process by a century experienced parent company, Sanko Tekstil.”
Although an early adopter of organic cotton, Isko has been developing a number of innovations under what it calls its “Responsible Innovation” approach, including its “fully responsible fabric initiative” called R-Two, named for its use of recycled and reused materials.
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“It is in the choice of the raw materials, the spinning, weaving, washing, finishing and the creating of the final garment. Every fabric we make, from traditional denim to our patented concepts, is the result of a careful assessment toward a key set of sustainability metrics. We call this mind-set our Responsible Innovation approach,” Guler said. “It goes beyond raw material selection, to impact our employees, and the processes and systems we have in place with the goal to deliver exceptional quality with sustainability in mind. It extends from the process and business model to the actual products.”
As with Isko’s R-Two development, responsible cotton alternatives like Tencel and Refibra, produced by 80-year-old textile manufacturer Lenzing, or Circulose, made by Swedish pulp fiber producer Re:newcell, are cropping up where, traditionally, cotton was king as companies today aim to minimize impact.
What matters now more than ever, in denim’s trajectory, according to Nicole Murray, denim industry veteran and founder of consulting group N-ovative, is finding cleaner ways to make jeans.
“During the last 20 years, key innovators and researchers in the industry dramatically changed sustainable denim,” she said. “By examining how fibers are created, it became clear that there was, and is, an opportunity to reduce the amount of water used in the process. Chemicals and finish innovation are also helping to reduce the environmental impact. Now the industry is embracing transparency; the where, how and who is manufacturing denim.”
Although an early adopter of organic cotton, Isko has been developing a number of innovations under what it calls its “Responsible Innovation” approach, including its “fully responsible fabric initiative” called R-Two, named for its use of recycled and reused materials.
“It is in the choice of the raw materials, the spinning, weaving, washing, finishing and the creating of the final garment. Every fabric we make, from traditional denim to our patented concepts, is the result of a careful assessment toward a key set of sustainability metrics. We call this mind-set our Responsible Innovation approach,” Guler said. “It goes beyond raw material selection, to impact our employees, and the processes and systems we have in place with the goal to deliver exceptional quality with sustainability in mind. It extends from the process and business model to the actual products.”
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As with Isko’s R-Two development, responsible cotton alternatives like Tencel and Refibra, produced by 80-year-old textile manufacturer Lenzing, or Circulose, made by Swedish pulp fiber producer Re:newcell, are cropping up where, traditionally, cotton was king as companies today aim to minimize impact.
What matters now more than ever, in denim’s trajectory, according to Nicole Murray, denim industry veteran and founder of consulting group N-ovative, is finding cleaner ways to make jeans.
“During the last 20 years, key innovators and researchers in the industry dramatically changed sustainable denim,” she said. “By examining how fibers are created, it became clear that there was, and is, an opportunity to reduce the amount of water used in the process. Chemicals and finish innovation are also helping to reduce the environmental impact. Now the industry is embracing transparency; the where, how and who is manufacturing denim.”
For more industry information, please pay attention to Knitting Fair.
Source: WWD
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Italy’s fashion sector, which in 2019 generated total revenues of 95.5 billion euros and employed 580,000 people across its textile, fashion and accessories businesses, is highly dependent on the 50,000 small and medium-sized premium suppliers. In particular, according to preliminary figures released by Confindustria Moda, the textile industry alone generated 7.57 billion euros in revenues last year, down 4.7 percent compared to 2018.
The COVID-19 pandemic is likely to impact the supply chain even further, dragging down the companies supplying local and international brands and representing the foundation of the fashion sector, which is the second most important business in the country.
Andrea Crespi, managing director of Italian high-performance fabrics company Eurojersey, called for European intervention “to directly inject cash flow and offset the costs during this two- to three-month shutdown period, if we want to prevent half of the companies to cease operations.” He praised the lobbying activity carried out by Confindustria and Sistema Moda Italia as the country’s pipeline cannot succeed on its own.
“If we don’t want to lay off our employees, and in order to avoid recession and sustain exports, which have always boosted our industry, Europe must work to secure access to credit…and avoid a liquidity crisis,” echoed Albini.
Andrea Cavicchi, president of the fashion section of Confindustria Toscana Nord, which represents textile firms based in the manufacturing hub of Prato, in Tuscany, issued a statement warning of “a serious lack of liquidity that might impact the entire pipeline, with ruinous effects especially for third-party suppliers.” The association already set up a post-coronavirus roundtable aiming to ask several entities, including local and national institutions, as well as banks, to support the sector once the emergency is over.
Urging the European Union to act rapidly, Botto Poala underscored that “the fact that the emergency occurred at a moment when populist parties are so strong in Europe did not help to set up a shared outlook and view.”
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“We should all work more sustainably, also from a financial standpoint.…If we keep disregarding our suppliers and delaying payments throughout the pipeline, the companies at the top of it will disappear. Historically firms at the bottom have absorbed most of the margins, leaving suppliers in weaker condition,” Botto Poala continued, calling also on clients to do the same and support textile firms “if they want us to be creative, innovative and proactive.”
To this end, Vitale Barberis Canonico is allowing its clients to postpone payments given its solid financial situation. Crespi said the company has always been “self-financed” and “steady”; however, he’s worried about future market trends as “those businesses that are not able to cope with the crisis might postpone payments.” Crespi forecast orders to decrease roughly by 20 percent and sales to start dropping in March “also because the lockdown in the rest of Europe might stretch beyond April 6 and we risk operating in a stagnating market,” he said.
Although sales for the spring and fall 2020 seasons were not directly impacted, as textile firms usually develop their collections a year ahead of the season’s fashion retail debut, spring 2021 will be significantly reduced, according to entrepreneurs. Barberis Canonico forecast that, as the warehouses of the firm’s apparel clients are now packed with potentially unsold spring 2020 fashion items, merchandise for spring 2021 will be reduced, while, he said, “seasonal, more fashion-y products that usually push sales will be less impacted, albeit scaled back.”
So, too, believes Albini, noting the current retail slowdown is already “escalating to the top end of the supply chain and we’re experiencing a decrease of orders.” The company is based on the outskirts of Bergamo, one of the areas most severely hit by COVID-19. “[The crisis] will be followed by a period of expansion, I think, if supported by a [global] ‘Marshall Plan.’ We will probably restart with lower revenues but I expect that the upswing will be faster and ‘healthier.’”
Botto Paola made optimistic projections for the fall 2021 season, now being developed and representing the bulk of revenues, hoping the health emergency will be over by then.
The end customers’ spending capacity and habits are yet to be determined and they will eventually affect the ability of textile firms to recover quickly.
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“I personally believe that the sun will shine again, but I think a spending euphoria will last very little,” noted Eurojersey’s Crespi.
“I expect a new consciousness, new values coming in…which might go against a consumeristic approach. People will look more at the value of their purchases rather than their prices. I expect we will all be buying less in quantity but also spending more for valuable products,” he said, noting the company’s high-performance man-made fabrics might benefit from the new scenario he forecast.
Thoughts were mixed, though, as some entrepreneurs believe a revenge spending attitude, as first reported in China, will boost the sector’s performance when health concerns are over. Botto Poala predicted a return to tailoring as a reaction to the long period of quarantine, while Barberis Canonico was more cautious, questioning if customers will need formalwear that is primarily linked to social occasions, including work, travel and ceremonies. As Albini put it, “Psychologically it’s hard to tell how [customers] will overcome the whole situation as their preoccupation might last longer than the health emergency.” To this end, he was cautious making year-end forecasts, acknowledging it will depend on the duration of the crisis and the customers’ resilience.
“This emergency has been such a brain washer that our ego and sense of omnipotence will wane down and we will be more conscious about our limits. We will shift our paradigms for sure, focusing less on mundane issues,” noted Crespi.
The Italian textile sector has been increasingly banking on innovation over the past five to 10 years and Baberis Canonico believes the current scenario will call for even more innovative products that can trigger consumption. Albini said the company is committed to “forge ahead with innovation, banking on our peculiarities as I believe that customers will return to shop, looking for engaging products.”
Innovation often comes with sustainability, a topic that will continue to represent a top priority for the textile industry although, according to Barberis Canonico, it will represent “a necessary but not sufficient condition to overcome the crisis.”
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Albini underscored that “its relevance is poised to grow further as the forced industrial lockdown is showing how much the environment is benefiting from it,” while Botto Poala noted that “consumers acknowledged they might be impacted by uncontrolled occurrences, so they will be even more cautious with their purchases, aiming to know where products come from.”
Crespi said companies which have genuinely implemented eco-friendly initiatives will continue to do so and stressed Eurojersey will continue to address the issue, focusing on the industry’s environmental costs and aiming to increasingly produce items that can last longer and that have a value to them.
As the COVID-19 crisis is spreading globally, the Chinese market — the first to be impacted by the outbreak — is showing signs of recovery but textile entrepreneurs saw it more as an example of things to come, rather than part of their business rescue plan.
“The outbreak is behaving like a wave, touching down in China, Europe and then the U.S., so we will not overcome the crisis all at the same time. China is already picking up, so the positive side is that we can see how every country will eventually bounce back,” contended Botto Poala, noting the country currently represents the firm’s fourth largest market but might become its top one in a few months.
For Albini Group, China accounts for less than 2 percent of its direct sales but “it’s still an essential indirect market, as the most relevant country for luxury brands,” the company’s president said, explaining that China’s upswing is crucial to avoid the whole world stopping at the same time, also given an expected slowdown in the U.S. market, the cotton specialist’s top priority.
Representing 5 percent of its revenues, Eurojersey’s Crespi hopes China’s recovery will help offset losses in the first two months of the year which amounted to at least 50 percent for luxury brands, he noted.
Barberis Canonico noted China — and the whole Asia-Pacific area accounting for 30 to 35 percent of the company’s revenues — will represent an even greater target in a post-coronavirus scenario, although he expects sales in the region to drop this year. “There’s still a certain psychosis and stores’ sell-through rates are 40 percent lower than before the crisis spread,” he said.
For more industry information, please pay attention to Knitting Fair.
Source: WWD
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The Sustainable Apparel Coalition, ZDHC Foundation, Textile Exchange and Apparel Impact Institute are teaming up to align resources. Sustainable voices in the Knitting Fair are banding together as part of a hastened paradigm for change.
The Sustainable Apparel Coalition, ZDHC Foundation, Textile Exchange and the Apparel Impact Institute unveiled new partnerships intent on “accelerating impact and driving new efficiencies for the industry,” according to a statement.
The announcement came on the third day of the annual SAC global member meeting, which brings together brands, retailers, manufacturers and academia. But earlier conversations with Textile Exchange’s managing director LaRhea Pepper and an accompanying statement indicate that the idea of an alliance was already being mooted.
“COVID-19 has been a very negative backdrop to so much industry news, and it’s true that it has accelerated our views on the potential for transformational partnerships, but together we’ve been contemplating deeper integrations for years. The timing finally seems right,” explained Amina Razvi, SAC’s executive director.
Each organization declared its roles and commitments in letters of intent over four areas like program and tools, impact management and funding, global implementation and administration and infrastructure.
Regarding the first area, the organizations will specifically aim to connect complementary frameworks, like the Higg Facility Environmental Module and ZDHC’s Roadmap to Zero program and the Higg Brand and Retailer Module and TE’s Corporate Fiber and Materials Benchmark.
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Although it is vague what exactly co-funding and resource sharing will look like, they are expected to be defined more concretely by year-end. As nonprofit search engine Guidestar showed, the SAC alone reported $3.7 million in net assets, a year prior to the Higg Co. technology business spin-off in 2019. Retailers like C&A are major contributors.
“Our ultimate objective is to increase efficiency near term to accelerate our collective impact,” said Frank Michel, executive director of ZDHC.
“There are some very exciting points of complementarity possible, and I think we have the right initial organizations at the table to do that,” added Lewis Perkins, president of AII.
With 4 to 6 percent of the European Union’s environmental footprint caused by the consumption of textiles, according to a 2017 report from Global Fashion Agenda and Boston Consulting Group, greater alignment across the textile value chain is a necessity especially as the EU, for example, shapes its Green Deal with policies specific to the sector.
On top of the environmental pressure, a new social impact narrative urges reform at the factory and farm levels.
Pepper commented, “For so long, the mainstream conversation has underemphasized the role of fiber production and textile manufacturing, not to mention what happens at the farm-level itself. We’re excited about what these new partnerships can mean for the industry driving holistic and scalable solutions.”
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While in coming weeks the coalition aims to offer up engagement opportunities for the stakeholders across the value chain, it will have to work hard to dispel critics.
Over the past few weeks, experts and independent researchers have expressed frustration about duplication of industry efforts and hampered progress over the years, given the pace of change needed.
This latest alliance is one of many that aims to ward off naysayers. In August, all four organizations were revealed as part of “Fashion Conveners,” which is described as a global coalition “working individually and collectively to accelerate action through high-level partnerships, developing strategies and initiatives across the various sub-sectors of industry.”
The Conveners also count the Responsible Business Coalition at Fordham University’s Gabelli School of Business, nonprofit Fashion for Good and the Fashion Industry Charter for Climate Action, which was originally convened by U.N. Climate but is actually an industry-led coalition.
Asked for comment about the recent alliance, Elisa Niemtzow, vice president, consumer sectors and membership at sustainability-focused nonprofit Business for Social Responsibility said, “They’re not trying to create a supergroup, but to [instead] bring together the right synergies.”
The competition in the knitting industry will become more intense in the future. Speeding up technological progress, adjusting product structure, increasing product added value, implementing brand strategies, and comprehensively enhancing industry competitiveness will undoubtedly be the direction of future knitwear development. Local governments formulate corresponding policies and measures in a timely manner, which can play a more active guiding role.
Source: WWD
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