The wave of innovation that has marked the evolution of the textile sector in Europe and elsewhere in the past decade has increased the number of performances the garments we wear now boast — think antibacterial, natural stretch and wrinkle-free qualities.
But unusual times call for unusual projects and in the wake of the COVID-19 pandemic bringing customers’ safety and health concerns to the forefront, textile firms in Europe have been banking on a new performance-driven innovation: antiviral fabrics.
As reported, apparel and accessories inspired by personal protective equipment could be a $10 billion to $20 billion opportunity for the fashion industry. But what about antiviral fabrics that luxury players can source from their usual suppliers and craft into suits, shirts and cocktail dresses?
Textile firms developing this category have made clear these fabrics do not substitute for PPE, nor do they prevent the risk of contagion. Rather, they are seen as an additional layer of performance that is likely to become the new norm in manufacturing.
The latest brainchild of cotton specialist Albini Group’s Albini Next think tank for smart innovations is a family of antiviral fabrics dubbed ViroFormula, developed in partnership with Swiss company HeiQ, which provided the chemical treatment called Viroblock. This destroys the virus within five minutes, the company claims.
Treated with liposomes combined with a silver compound that enhances the antiviral property, the ViroFormula’s range of fabrics — intended for shirts, jackets, trousers and to be applied soon to knitwear yarns, too — marks an evolution from existing textiles that were adjusted to become suitable for the treatment, maximizing their performance without any impact on quality.
“When we realized the violent impact that COVID-19 could have on the world, strong enough to freeze the economy and change social behaviors, we prompted HeiQ to apply the treatments they were already developing for PPEs to regular apparel,” explained Fabio Tamburini, chief executive officer of Cotonificio Albini, the group’s production arm.
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Despite the shutdown of all nonessential manufacturing businesses that Italy enforced on March 23, the group powered ahead to bring the family of fabrics to the market in less than two months, instead of the six to nine months that are typically required, conducting about 1,200 tests.
Similarly, the Marzotto Wool Manufacturing company partnered with Polygiene, a spin-off of Sweden-based chemical company Perstorp Group, to adapt the ViralOff finish to fabrics crafted from natural yarns, including wool, linen and cotton, which required the fabrics’ manufacturing process to be revised.
The compound, which is made of titanium dioxide and silver chlorine ions, underwent lab tests showing it can eliminate 99 percent of viruses within two hours, or 93 percent in 30 minutes.
Before taking it to the market, the company wants to assess that the treatment can persist on fabrics such as wool, stretch wool and washable wool after at least three to six dry cleanings. Marzotto already evaluated that cotton significantly retains the coating compound after 15 water washes, with a 4 percent reduction in efficacy.
“At the beginning of the lockdown in Italy, the idea started taking shape, even though wool itself boasts antimicrobiotic features,” commented ceo Giorgio Todesco. “We had never thought about antiviral treatments, despite the fact that Polygiene had already developed a few solutions during the 2002-03 SARS outbreak, but customers easily forgot about that epidemic because the impact was limited to a few regions of the world.”
In the U.K., Promethean Particles has cooperated with local textile businesses to explore the antiviral effect of its copper nanoparticles technology when embedded via melt extrusion into nonwoven polymer fibers.
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Initial results showed that the antimicrobial effect can last longer than in surface-coated textiles, but the company is assessing the efficacy in collaboration with Mexican research institute CIQA and textile trade association NWTexNet through independent laboratories in the U.S. and the U.K. “If we can show evidence of antiviral properties from the testing being carried out, then it’s particularly relevant to the current COVID-19 outbreak, and we may see a lot more urgency in its development,” noted Selina Ambrose, technical manager at Promethean Particles.
Also, Germany-based chemical company Rudolf Group has conducted lab tests on its RUCO-BAC AGP technology introduced in 2005 to assess whether it could boast antiviral properties on the family of coronaviruses. Made of microstructures, or vehicles, that carry and release an appropriate quantity of silver ions on the treated textile, the solution enhances the durability of the chemical’s antibacterial qualities, up to 100 water washes.
As an evolution of antimicrobial or odor-control treatments already widespread and common among textile suppliers, the antiviral fabrics seem to be generating buzz and interest.
For more industry information, please pay attention to Knitting Fair.
Source: WWD
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The Como, Italy-based textile company is debuting Resilk, an upcycled silk fabric.
As the whole fashion system is in flux due to the COVID-19 pandemic, companies are reevaluating their priorities — and putting sustainability at the core of their activities.
Como, Italy-based silk specialist Mantero Seta SpA has found more than one reason during lockdown to step up its sustainable commitment, as part of its Respect program of social corporate responsibility initiatives.
First of all, it is important to define the similarities but also the differences between a virus and a bacteria to clarify the purpose of antiviral and antibacterial fabrics.
Bacteria are unicellular organisms. They are living cells that can be either beneficial or harmful to other organisms. Viruses, on the other hand, are considered to be particles that are somewhere between living and nonliving cells. Viruses have to invade the body of a host organism in order to replicate their particles.
A bacterium can survive on its own, inside or outside the body. Most bacteria aren’t harmful. Most viruses are pathogenic.
Therefore, the purpose of antiviral versus antibacterial fabrics are slightly different. Bacteria in a fabric is more of a nuisance rather than a threat as they — in combination with moisture emitted from our body — can start to stink, and the more bacteria live in our clothing, the more annoying this can get, but normally the consequences are not pathogenic. Hence, the main purpose of an antibacterial fabric is to inhibit the growth of bacteria to keep a fabric fresh to wear for many days or nights without the need of washing it daily after wearing.
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On the other hand, viruses — needless to say, these days — are more than a nuisance. Hence, the purpose of an antiviral fabric is to inhibit any kind of host cells that a virus has or can invade on the fabric, waiting for a passage to the doors of our body. And given the potentially lethal consequence of a virus, there is a different level of testing and certification needed that a fabric can qualify to be antiviral.
Four years in the making, the company has introduced the Resilk regenerated fabric developed in partnership with solution provider Marchi & Fildi. The idea stemmed from the need to upcycle pre-consumer deadstock coming from the fabrics’ selection, as the company’s clients — including luxury fashion brands, which often ask for exclusive textiles — would not accept those with flaws, consequently forcing the brand to burn them.
“The project has a sustainable silver lining in all its aspects, preventing us from burning economic, ethical and environmental assets,” noted Franco Mantero, the company’s chief executive officer, and the fourth generation of the founding family.
Unwanted 100 percent silk fabrics are destroyed through mechanical processes to obtain a new yarn that is GRS-certified and weaved into new textiles that boast the same gleam of silk but feel like cashmere for their softness. The Resilk fabric is suitable for women’s and men’s wear as well as for upholstery and Mantero said its price is in line with similar textiles.
The fabric is employed for a capsule collection of garments within the fall collection of the company’s owned Mantero 1902 brand.
“The pandemic has convinced us that we need to reevaluate the way we live and the way we do business, which might be in sharp contrast with the essence of luxury itself, in which the goal is to obtain a product that is as perfect as it can be,” noted Mantero. To this end, he added that the eco-friendly component should come hand in hand with a good design and quality, as commercial success cannot rely on the green aspect only.
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Mantero’s eco-friendly efforts are extended to the entire production process — of regular silk for scarves and ties that are ZDHC-certified — by avoiding harmful chemicals and relying on a system that reduces CO2 emissions, as well as photovoltaic panels, currently supplying 20 percent of the company’s energetic needs. A cogeneration system will bring the quota up to 80 percent in the next few years.
All these measures are “even more important in the wake of COVID-19, which forced us to reevaluate our priorities, keeping the same goals we already had but giving a different priority to each of them,” Mantero contended.
The company’s broader CSR program is intended to promote a sustainable and responsible way of doing business across finance, workforce, the environment and the products, in sync with the United Nations’ SDGs.
To this end, Mantero has brought on board a younger workforce with 100 employees under 30 especially in the design department coming from fashion schools such as Milan’s Naba and Istituto Marangoni and London’s Royal College of Arts, among others. It has also partnered with the U.N.’s UNHCR program aimed at offering a chance and job to refugees coming from Ethiopia, Syria, Pakistan and Mali, with “personal stories that are very different from what we’re used to,” Mantero said.
For more industry information, please pay attention to Knitting Fair.
Source: WWD
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Italy’s fashion sector, which in 2019 generated total revenues of 95.5 billion euros and employed 580,000 people across its textile, fashion and accessories businesses, is highly dependent on the 50,000 small and medium-sized premium suppliers. In particular, according to preliminary figures released by Confindustria Moda, the textile industry alone generated 7.57 billion euros in revenues last year, down 4.7 percent compared to 2018.
The COVID-19 pandemic is likely to impact the supply chain even further, dragging down the companies supplying local and international brands and representing the foundation of the fashion sector, which is the second most important business in the country.
Andrea Crespi, managing director of Italian high-performance fabrics company Eurojersey, called for European intervention “to directly inject cash flow and offset the costs during this two- to three-month shutdown period, if we want to prevent half of the companies to cease operations.” He praised the lobbying activity carried out by Confindustria and Sistema Moda Italia as the country’s pipeline cannot succeed on its own.
“If we don’t want to lay off our employees, and in order to avoid recession and sustain exports, which have always boosted our industry, Europe must work to secure access to credit…and avoid a liquidity crisis,” echoed Albini.
Andrea Cavicchi, president of the fashion section of Confindustria Toscana Nord, which represents textile firms based in the manufacturing hub of Prato, in Tuscany, issued a statement warning of “a serious lack of liquidity that might impact the entire pipeline, with ruinous effects especially for third-party suppliers.” The association already set up a post-coronavirus roundtable aiming to ask several entities, including local and national institutions, as well as banks, to support the sector once the emergency is over.
Urging the European Union to act rapidly, Botto Poala underscored that “the fact that the emergency occurred at a moment when populist parties are so strong in Europe did not help to set up a shared outlook and view.”
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“We should all work more sustainably, also from a financial standpoint.…If we keep disregarding our suppliers and delaying payments throughout the pipeline, the companies at the top of it will disappear. Historically firms at the bottom have absorbed most of the margins, leaving suppliers in weaker condition,” Botto Poala continued, calling also on clients to do the same and support textile firms “if they want us to be creative, innovative and proactive.”
To this end, Vitale Barberis Canonico is allowing its clients to postpone payments given its solid financial situation. Crespi said the company has always been “self-financed” and “steady”; however, he’s worried about future market trends as “those businesses that are not able to cope with the crisis might postpone payments.” Crespi forecast orders to decrease roughly by 20 percent and sales to start dropping in March “also because the lockdown in the rest of Europe might stretch beyond April 6 and we risk operating in a stagnating market,” he said.
Although sales for the spring and fall 2020 seasons were not directly impacted, as textile firms usually develop their collections a year ahead of the season’s fashion retail debut, spring 2021 will be significantly reduced, according to entrepreneurs. Barberis Canonico forecast that, as the warehouses of the firm’s apparel clients are now packed with potentially unsold spring 2020 fashion items, merchandise for spring 2021 will be reduced, while, he said, “seasonal, more fashion-y products that usually push sales will be less impacted, albeit scaled back.”
So, too, believes Albini, noting the current retail slowdown is already “escalating to the top end of the supply chain and we’re experiencing a decrease of orders.” The company is based on the outskirts of Bergamo, one of the areas most severely hit by COVID-19. “[The crisis] will be followed by a period of expansion, I think, if supported by a [global] ‘Marshall Plan.’ We will probably restart with lower revenues but I expect that the upswing will be faster and ‘healthier.’”
Botto Paola made optimistic projections for the fall 2021 season, now being developed and representing the bulk of revenues, hoping the health emergency will be over by then.
The end customers’ spending capacity and habits are yet to be determined and they will eventually affect the ability of textile firms to recover quickly.
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“I personally believe that the sun will shine again, but I think a spending euphoria will last very little,” noted Eurojersey’s Crespi.
“I expect a new consciousness, new values coming in…which might go against a consumeristic approach. People will look more at the value of their purchases rather than their prices. I expect we will all be buying less in quantity but also spending more for valuable products,” he said, noting the company’s high-performance man-made fabrics might benefit from the new scenario he forecast.
Thoughts were mixed, though, as some entrepreneurs believe a revenge spending attitude, as first reported in China, will boost the sector’s performance when health concerns are over. Botto Poala predicted a return to tailoring as a reaction to the long period of quarantine, while Barberis Canonico was more cautious, questioning if customers will need formalwear that is primarily linked to social occasions, including work, travel and ceremonies. As Albini put it, “Psychologically it’s hard to tell how [customers] will overcome the whole situation as their preoccupation might last longer than the health emergency.” To this end, he was cautious making year-end forecasts, acknowledging it will depend on the duration of the crisis and the customers’ resilience.
“This emergency has been such a brain washer that our ego and sense of omnipotence will wane down and we will be more conscious about our limits. We will shift our paradigms for sure, focusing less on mundane issues,” noted Crespi.
The Italian textile sector has been increasingly banking on innovation over the past five to 10 years and Baberis Canonico believes the current scenario will call for even more innovative products that can trigger consumption. Albini said the company is committed to “forge ahead with innovation, banking on our peculiarities as I believe that customers will return to shop, looking for engaging products.”
Innovation often comes with sustainability, a topic that will continue to represent a top priority for the textile industry although, according to Barberis Canonico, it will represent “a necessary but not sufficient condition to overcome the crisis.”
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Albini underscored that “its relevance is poised to grow further as the forced industrial lockdown is showing how much the environment is benefiting from it,” while Botto Poala noted that “consumers acknowledged they might be impacted by uncontrolled occurrences, so they will be even more cautious with their purchases, aiming to know where products come from.”
Crespi said companies which have genuinely implemented eco-friendly initiatives will continue to do so and stressed Eurojersey will continue to address the issue, focusing on the industry’s environmental costs and aiming to increasingly produce items that can last longer and that have a value to them.
As the COVID-19 crisis is spreading globally, the Chinese market — the first to be impacted by the outbreak — is showing signs of recovery but textile entrepreneurs saw it more as an example of things to come, rather than part of their business rescue plan.
“The outbreak is behaving like a wave, touching down in China, Europe and then the U.S., so we will not overcome the crisis all at the same time. China is already picking up, so the positive side is that we can see how every country will eventually bounce back,” contended Botto Poala, noting the country currently represents the firm’s fourth largest market but might become its top one in a few months.
For Albini Group, China accounts for less than 2 percent of its direct sales but “it’s still an essential indirect market, as the most relevant country for luxury brands,” the company’s president said, explaining that China’s upswing is crucial to avoid the whole world stopping at the same time, also given an expected slowdown in the U.S. market, the cotton specialist’s top priority.
Representing 5 percent of its revenues, Eurojersey’s Crespi hopes China’s recovery will help offset losses in the first two months of the year which amounted to at least 50 percent for luxury brands, he noted.
Barberis Canonico noted China — and the whole Asia-Pacific area accounting for 30 to 35 percent of the company’s revenues — will represent an even greater target in a post-coronavirus scenario, although he expects sales in the region to drop this year. “There’s still a certain psychosis and stores’ sell-through rates are 40 percent lower than before the crisis spread,” he said.
For more industry information, please pay attention to Knitting Fair.
Source: WWD
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